OFFSET PRINT - THE GOLD STANDARD IN PRINTING
The unmatched quality of offset printing comes from its sophisticated transfer process that delivers razor-sharp images and consistent, vibrant colors across every run. From plate to blanket to paper, each print goes through a precision-engineered journey: the image is first etched onto aluminum plates, transferred to a rubber blanket that adapts to paper texture, and finally pressed onto your chosen material with precise pressure control.
This multi-stage process allows for superior color accuracy, crisp details even in fine text, and the versatility to print on diverse materials from premium papers to specialty surfaces. For projects demanding the highest reproduction quality – from corporate brochures to packaging – offset printing remains the gold standard in professional printing technology.
OFFSET PRINT STAGES
Our 59-year legacy stands as a testament to excellence. While modern automation has its place, we believe in the irreplaceable value of experienced human oversight – our expert press technicians personally supervise every stage, making real-time adjustments that only decades of expertise can inform. This hands-on approach, combining time-tested craftsmanship with technical prowess, ensures your prints reflect the meticulous attention to detail that has defined us since 1965.
Here is just one example of the stages in the production of flute boxes packaging.
Pre-Press Stage:
- Structural design and dieline creation to specify exact cut and fold lines
- Color separation and plate making for each color to be printed
- Test prints to verify color accuracy and artwork positioning
Printing Stage:
- Paper / Material selection: Determining the appropriate GSM of paperboard
- Color calibration to match brand standards
- Multi-color offset printing process in sequence
- Quality control checks for color consistency
- Coating application (varnish/lamination) if required for protection
Post-Press Stage:
- Die-cutting: Custom metal dies precisely cut the box shape
- Creasing: Score lines are created for accurate folding
- Stripping: Removal of excess material around the box outline
- Quality inspection of cuts and folds
- Gluing (if required): Specific areas are glued for box assembly
- Bundling and packing of finished boxes
